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TotFlex
Metal Expansion Joints · EJMA

Rectangular Expansion Joint

Non-circular fabricated bellows for low-pressure ducting and flue-gas runs — takes thermal movement where rectangular cross-sections, large dimensions and abrasive or particle-laden media rule out conventional round joints.

DN 25 – DN 3000Size rangePN40 maxPressure550 °C maxTemperature
Rectangular Expansion Joint
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Technical Data

Bellow MaterialCarbon Steel St37.2 standard (opt. Stainless Steel AISI 304 / 316 / 321)
Connection TypeWeld-Neck, Flanged, or without additional connection parts
MediaFluids, gases, abrasive media and solids
Nominal SizesDN25 to DN3000
Max. Temperature550 °C
Max. PressurePN40
EJMA DESIGNEN 1092-1 / ASME B16.5EN 10204 3.1
ConnectionsWeld-NeckFlangedWithout additional connection parts
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Selection Guide

WNWeld ends

Welded directly into the duct wall — the standard build.

Best forFlue-gas ducts
FLGFlanged frame

Bolting frames for demountable duct sections.

Best forMaintenance sections
LINWith liner

Internal baffle shields the convolutions from abrasive flow.

Best forAsh & particle ducts
Designed to EJMA — every joint is pressure-tested before dispatch, EN 10204 3.1 certificates on request.
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Datasheet & Drawings

Rectangular duct joint specifications on one page, plus the technical drawing. Every unit is drawn to your duct size — the approval drawing follows with the quotation.

EN 10204 3.1 material certificates are supplied with your shipment.

Technical drawingProduct datasheet
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Frequently Asked Questions

What is a rectangular expansion joint?

A rectangular expansion joint is a metal bellows shaped to a square or rectangular cross-section that absorbs the thermal movement of fabricated ductwork while keeping the gas path sealed. It is the ductwork counterpart to a round-pipe expansion joint.

Why do rectangular joints use rounded or mitred corners?

The corners of a rectangular bellows carry the highest stress. Rounded corners distribute that stress and give the longest fatigue life under thermal cycling; mitred (welded) corners suit lower-movement, lower-temperature duty and simpler fabrication.

What movement can a rectangular expansion joint absorb?

It accommodates axial, lateral and angular movement together, calculated separately for the wide and narrow faces of the duct so each side is sized for its actual resultant movement.

Should I choose a metal or fabric rectangular joint?

Metal rectangular joints suit higher temperatures, pressures and erosive gas; fabric joints suit low-pressure ducts needing very large movement at near-zero reaction force. TOTFLEX supplies both and advises per duct.

What sizes and materials are available?

Units are made to order from small fan connections to large boiler and stack ducts, in carbon steel, stainless (304 / 316 / 321) or heat-resistant alloys chosen for the gas chemistry and temperature — a design envelope to around 550 °C, verified per duty.

Does TOTFLEX provide drawings and certificates?

Yes. An approval drawing is issued before fabrication, and units ship with EN 10204 3.1 material certificates, weld/NDT and dimensional reports, and PED/SEP declarations where applicable.

Engineered to order. Delivered worldwide.

Send your duty conditions — size, pressure, temperature, medium and connections — and our engineers return a drawing, material selection and lead time.

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